UPDATED 01-22-2012

RAY'S PLACE
CHICAGO IL 60638

1-773-735-0824
main & fax
hdoc773@aol.com, all emails

HARLEY MACHINE SHOP
43 YEARS

VALVE JOBS PERFORMED.
THREE ANGLE SEATS GRINDED WITH
SIOUX & HALL TOLEDO MACHINES.
THREE ANGLE SEAT WITH
RADIUS CUTTERS BY GOODSON TOOLING.
VALVE SEAT I.D. BORING WITH
MILL & GOODSON TOOLING.
VALVE GUIDE I.D. REBUILDING WITH UTP KNURLING TOOLING &
GOODSON TOOLING.
TWO ANGLE VALVES GRINDING WITH
KWIK-WAY MACHINE.
.0005 RUNOUT ON SEATS AND VALVES.
VALVES AND GUIDES BY
KIBBLEWHITE PRECISION MACHINING INC.
BLACK DIAMOND® VALVES
AMPCO45® & CAST IRON GUIDES

BORE CYLINDERS UP TO 5 1/4"
KWIKWAY & VAN NORMAN BORING MACHINE
FINAL I.D. SIZING OF CYLINDERS
& SURFACE .0001
SUNNEN HONE MACHINE
ALL GRITS AND PLATEAU HONING
FOR FINAL CYLINDER FINISH

12-03-03

CHECK COIL BIND OF VALVE SPRING.
CLEARANCE FOR STEM TO GUIDE.
VALVE GUIDE HEIGHT TOP & BOTTOM
MACHINING.
VALVE TO VALVE CLEARANCES.
ROCKER ARM END PLAY CLEARANCES.
ROCKER BOX CLEARANCE FOR
BIG SPRINGS COLLARS.
ROLLER ROCKER ARMS INSTALLED.
MACHINING TO CASES FOR
CAM CLEARANCE.
MACHINING TO CASES FOR BREATHER HOLE REPAIR.
MACHINING TO ENGINE CASES FOR
BIG STROKE AND BIG BORE.

HEAD & CYLINDER.
REPAIRS AND UPDATING TO KNUCKLE-PAN-SHOVE
IRON HEADS SPORTSTER
EV SPORTSTER & EV BIG TWIN
TWIN CAM
ENGINE UPDATING TO BIG
BORE AND STROKE.

LATHE RESURFACING & DECKING TO
HEADS FOR HIGHER COMPRESSION.
COMPRESSION RELEASE MACHINING.
EV HEAD ROUND CHAMBER MACHINING
MORE FUN & FREE POWER.

MACHINING TO EV CYLINDERS
SHORT CYLINDER FOR HIGHER COMPRESSION
AND MATCHING.
EXTRA INWARD CYLINDER & PISTON OILING HOLES.

LIQUID CC TO HEADS CHAMBERS
TO FIND COMPRESSION RATIO OF
EACH HEAD FOR TOP PERFORMANCE
& MATCHING & RAISE COMPRESSION.

EV TWIN CAM
12-03-03

.....

EV &TWIN CAM & BIG BORE CYLINDERS
EXTRA INWARD OIL DRAIN HOLE TO LUBE PISTONS.
STOPS CYLINDER & PISTON WEAR
AND SCORING
MORE RPM, RUNS COOLER
More free power

TWIN CAM
12-02-03

.....

TWIN CAM HEADS
EX PORT BORING FOR BIGGER VALUES
GREATER FLOW RATE & VOLUME
stock 15/8 change to 13/4 valve

TWIN CAM
12-03-03

....

INTAKE PORT BORING AND GROOVING FOR
BETTER FLOW

EV HEAD
12-01-02

.......

EV HEADS 1340 & DUEL CAM
COMPRESSION RELEASE EASY
STARTING, SAVE BATTERY
RUN HIGHER COMPRESSION
MORE FUN & POWER

EV HEAD
12-01-02

..........

EV HEADS 1340
DUAL PLUG MORE POWER AND ZIP
AND FUN BETTER GAS MILEAGE
LOWER VIBRATION
DUEL FLAME FRONTS

VENTED ROCKER BOX
01-01-02

MACHINING TO EARLY EV HEADS 1984-1991
FOR VENTED ROCKER BOXES
5-10 % MORE POWER, LESS OIL LEAKAGE

EV HEAD
06-01-2000

.........

cut out d shape in stock heads
and deck head gasket surface .045
9-1 compression, jumps intake and
exhaust port into next flow rate

SHOVE HEAD
04-15-04

......................................................
          VENTED SHOVE HEADS                     CRANKCASE VENT
         vent rocker boxes into back of air cleaner and with
                     crankcase vents better top end lubrication & oil volume,
                       less gasket leakage, better cooling, more FREE power

SHOVE HEAD
01-01-04

.....

cut spring pockets & guide TOP & BOTTOM shortening for longer
bigger springs and coil bind
set up for big cams in SHOVE HEADS

SHOVE HEAD
06-01-03 ...

....

....

COMPRESSION RELEASE IN SHOVE HEADS
FOR BIG ENGINE-HIGH COMPRESSION

SHOVE HEAD
06-01-03

.......
MACHINING FOR OUTER OIL DRAINS FOR BIG
BORE CYLINDERS IN SHOVE HEADS

RESURFACE SHOVEHEAD ROCKER BOXES
06-09-2009
stop oil leaks, set up rocker arm positions

....

REPAIR TO SHOVE EXHAUST PORT
09-09-2009

....

GASKET BLOWING OUT, PIPE FIT LOOSE, BORE OUT INSTALL INSERT

IRON HEAD CH HEAD SPORTSTER HEAD
12-01-03

SPORTSTER IRON HEAD
CUT IN BIGGER SPRING POCKETS
BORE OUT EX PORT FOR BIGGER VALUES
1 3/4 XLR EX VALVE

IRON HEAD CH HEAD SPORTSTER
12-03-03

........

REMOVE SPRING, INSTALL SOLID SPACER
IN SPORTSTER ROCKERS BOXES.
SETUP BETTER LUBRICATION TO STEM AND GUIDES
INCREASES OIL PRESSURE & VOLUME
BETTER ROCKER ARM ACTION.

IRON HEAD CH HEAD SPORTSTER HEAD
12-16-03

...

SPORTSTER ROCKER BOXES CLEARANCE
FOR BIGGER COLLARS OR
XLR COLLARS AND SPRINGS

IRON HEAD SPORTSTER COMPRESSION RELEASE

12-08-2009

....

FLYWHEEL
12-01-03

...

FLYWHEEL GROOVING TO HELP REMOVE OIL FROM FLYWHEELS
HELP LUBE PISTON TOO.

OUTPUT SHAFT
12-18-03

...

INSTALL KEYWAY GROOVE IN SHAFT
AND FLYWHEEL

FLYWHEEL
12-19-03

....

EXTRA OILING HOLE TO ADD AND CONTROL
MORE VOLUME OF OIL TO OUTPUT BEARING
AND PINION BEARING

TC LEFT CASE TIMKEN BEARING INSERT UPGRADE

12-08-2009

TC CASE MACHINING CLEARANCE FOR STOCK TO BIGGEST CAM
10-01-2009

......

10-17-2010
OIL TO USE IN ENGINE
ANY SYN OIL THAT HAS MOTORCYCLE OIL ON THE CONTAINER AFTER BREAK-IN TIME OR MILAGE, ADD A
MEASURED AMOUNT OF ZMAX OIL ADDITIVE
PRIMARY 1984 & UP OR SEALED PRIMARY
ROTELLA-T 15-40 & ADD 2 OZ ZMAX OIL ADDITIVE
TRANS 3-4-5-6 SPEED
BELRAY 85-140 or REDLINE TRANS OIL & 2 OZ OF ZMAX OIL ADDITIVE
ALWAYS CHANGE PRIMARY,TRANS AND FORK OIL ONCE A YEAR

WWW.SHELL.COM
WWW.BELRAY.COM
WWW.ZMAX.COM
I HAVE BEEN USING, SELLING ZMAX OIL ADDITIVE FOR 45YEARS
IT WORKS IF USED AND INSTALL IN A MEASURED AMOUNTS

10-19-2010
IF YOU HAVE DONE A VALVE JOB ON A SHOVE EV AND TWIN CAMS
AND HAVE INSTALLED METAL HOUSING SEAL ONTO THE GUIDE AND THEY HAVE COME LOOSE TRY USING A LITE COAT OF
LOCTITE RC620
30 YEARS AND NOT ONE HAS COME LOOSE FOR ME

11-19-2010
TC ENGINE SMOKING, USING OIL, VALVE STEM STICKING NEXT
TIME YOU DO A VALVE JOB UPDATE THE STEM SEAL
DRILL TWO 1/16 HOLES IN HOUSING OPPOSITE EACH OTHER,ONE
TO LET AIR IN, THE OTHER TO DRAIN OIL OUT, FACE ONE HOLE UP ON HEAD

....

01-20-2012
WHEN INSTALLING AFTERMARKET IGNITION COILS, AND CHECKING STOCK COILS CHECK COIL WITH A SCOPE TO MAKE SURE COIL TERMINALS ARE MARK - &+ RIGHT, YOU WANT BOTH TOWERS SPARKS TO SHOW POS OR UPWARD ON SCOPE
CHECK RESISTENT OF COIL TOO.

SHOVEL ROCKER ARM INFORMATION 01-20-2012
MAKE SHOVEL OR ANY ENGINE ROCKER ARM MORE MECHANICAL SOUND
PUSHROD END OF ROCKER ARM NEEDS TO BE ANGLED DOWNWARD AT LESS
20 DEGREE ANGLE
SHOVEL REMOVE .050 TO .075 OFF BOTTOM OF ROCKER BOXES OR INSTALL VALVE STEM CUP .075 THICK TO INTAKE AND EXHAUST VALVES
STOCK SETUP ROCKER ARM START LEVEL OR UPWARD ANGLE, BY THE TIME TOTAL LIFT HAPPEN PUSHROD START TO PUSH OFF ROCKER ARM OR TO THE SIDE OR BENDS
20 DEGREE DOWNWARD PUSHROD END ROCKER ARM, BY THE TIME TOTAL LIFT HAPPENS IT NOT PUSHING OFF BUT STRAIGHT UP WITH LIFT CLEARANCE TO SPARE .

stock changed

PANHEAD ROCKER INFORMATION 01-20-2012
CHECK IF PUSROD ENDS IS 20 DEGREE DOWNWARD
MACHINE HEAD SURFACE .025-.075 WHERE ROCKER ARM HOUSING MOUNTS
INTAKE AND EXHAUST MAYBE DIFFERENT HEIGHTS

stock changed

PAN HEAD INFORMATION 01-20-2012
ROCKER ARM NEED EXTRA OIL HOLE IN ROCKER ARM FOR BETTER LUBRICATION

EV ENGINE 88 DUEL CAMS.
UPDATING EV 88-1450 ENGINE
TO EV 95-1550 BIG BORE.
MORE FUN & POWER.

INSTALLATION TO 80 & 88
EV ENGINE.
BIG BORE CYLINDERS-ADJ PUSHRODS
CAMS-ROLLERS ROCKER ARMS
IGNITION SYSTEM.
2 & 4 CAM DRIVE GEAR SET.
STROKE FLYWHEEL

S&S CARBURETOR KITS & PARTS.
SOLD & INSTALLED & SERVICED.
45 YEAR DEALER.
drill and tap and install main jet air bleed jets in all s&s carberators

SINGLE FIRE OR DUEL FIRE IGNITION
SINGLE OR DUEL TOWER COILS.
CENTER MOUNT BRACKETS KITS.
INSTALL CRANE HI-4E IGNITION
& VOES SYSTEM ON SHOVE & CH.
SOLD & INSTALLED & SERVICED.

FRONT FORKS.
REBUILDING

TRANSMISSION.
INSTALLATION OF NEW 3-4-5-6 SPEED
TRANS.
UPDATING & REPAIRS TO 3-4-5-6 SPEED
TRANS.
RIGHT AND LEFT SIDE DRIVE.

AXTELL SALES 1-515-243-2518 WWW.AXTELLSALES.COM
S & S CYCLE INC. 1-608-627-2080 www.sscycle.com
ANDREWS PRODUCTS INC. 1-847-759-0190 www.andrews-products.com
JAMES GASKET 1-800-523-6195
BAKER DRIVETRAIN 1-517-339-3835
ROWE U.S.A. 1-805-349-1932
PAUGHCO INC. www.paughco.com
FRANKS FORKS 1-847-869-6792
BARNETT TOOL & ENGINEERING 1-805-642-9435

INFORMATION SECTION

click on heading


TOOLPAGE.HTML	FLOW BENCH ADAPTERS
TECHPAGE 1	PISTON MODIFICATION
TECHPAGE 2
TECHPAGE 3
TECHPAGE4
TECHPAGE5 iron head sportster help	GENERATOR service and repairs information
TECHPAGE6 twin cam information
TECHPAGE7 flywheel information	ROCKER ARM TESTER new for 10-01-06 first shop to offer tester
TECHPAGE8 833-update
TECHPAGE9 tc-88 head update
VALVES

PRINT OUT INFORMATION SHEETS
click on heading


BORE & STROKE SHEET	EV ENGINE NOISE
BORE SHEET	DEGREEACAM
CUBE INCH TO CUBE CENTIMETRE	MAGNETO SERVICE & REPAIR
FLOW CHART
MM SHEET
ROD LENGTH RATIOS
SIZES SHEET
TRANS 5 TO 6 RATIO DIFFERENT
FLOW TEST CHART
	Twin Cam Update Information


tools by ray from rays place, designed and build over the year
A STAND TO INSTALL PARTS AND SET UP END PLAY WITHOUT MARKING UP OUTER SURFACE, CHROME, PAINT, POLISH, SANDBLAST AND NATURAL SURFACE. 1975 ..
A HOLDER FOR CYLINDER DURING HONING , STOP DAMAGE TO HANDS, MAKE A SMOOTHER CROSSHATCH. 2008 ev 1984 to 1998 and shove 1966 to 1984 ....
A MODIFIED SHAFT TO CHECK OIL PASSAGE ALIGNMENT IN SHOVE HEAD ROCKER BOXES ESPECIALLY FRONT EXHAUST. 2008 ..

*To add extra oil drain hole to cylinder to add extra oil lubrication to* *cylinder and piston 1984 to 1998 ev. 1984* ......
TOOL BIT HOLDER 2006 ..
*Shove head guide O.D. knurling tool when seal fit loose on guide. 2006* ..
*Early shock compression tool. 1980*
*Early wheel truing tool 1971 and down one steel one wood. 1968*
*Floorboard mounts locator custon frames and hd frames to install frt or rear mount. 1974* ..
*Push out 55-69 and down output shaft from case, 1970*
*To hold flywheel from turning,installing pistons and tightening pinion nut ,1970* ..
*1964 and down flywheel turn over tool,1966*
*1970 and up shove, 1984 and up ev, cam in and out clearance and gear backlash* *clearance checker tool, 1980* ..
*Panhead ex port locator for shove exhaust ports, 1985* ..
*Assembly Panhead rocker housing in vice to be rimmed after decking for* *tighter clearance ,1966* ..
*Panhead cover cut away to check clearance for valve spring collars, 1970* ..
*1972 and down front fork internals parts remover,1975*
*Ev and twin cam cylinder holddown nuts. 2007* ....
*Holder for shove heads to counter sink or chamfer head bolt holes, 1969* ........
*Boring bar tool for boring out seat for bigger ports and higher flow, 2008* ....
*adapter to hold cylinder in lathe during oring groove cutting, decking of top or bot* *of cylinder, tapering of bot of spigot. all size available. 2008* ........
*plate to mount on lathe to surface shove head gasket surface only. 1985*
*pushrod clip installer 2009* ........
*tc pinion shaft run out checkercheck run out for gear set and flywheel runout vibration* *11-08*
*clamping device for flywheel assemblying and to hold flywheel for pin or nut welding 11-08* ....
TOOL TO ADJUST TOOL BIT HEIGHT FOR LATHE WORK 10-08 ....
TOOL TO CHECK ECCENTRIC FROM OUTSIDE TO INSIDE OF A GUIDE SHOULD BE .000-.0005. GUIDE SHAFT CAN BE CHANGED FROM MM3.99-.1571 TO .500 COVERING ALL GUIDE SIZES, ONLY BOUGHT ONE TOOL CHANGE SHAFT FOR DIFFERENT SIZES GUIDES. 01-01-09 ....
HYDRALIC LIFTER SERVICE AND UPGRADE TO HIGH PERFORMANCE EASY WAY TO REMOVE HOLDING WIRE 06-09 ............ EASY WAY TO HOLD VALVE GUIDES FOR DRILLING, TAPERING, I.D. O.D. KNURLING, TOP AND BOT SHORTING 08-09 ........ *Flywheel wheel holding plate and truing plate for hydralic press. 1980* .. TRUING AND BALANCING OF TC FLYWHEELS FARING BRACKET BREAKING, PART FALLLING OFF, FAST IDLE AND CRUISING VIBRATION STATIC BALANCING S&S 60% FACTOR 2008 ........balance fixture truing fixture checking fixture